and overcome a higher back-force from the bouyant hot water you're pushing in.
its a sealed pipe system , so higher pressure in the system
due to temperature changes that would affect the pumps pumping ability is null , and the hotter water will flow much easier than the colder water due viscosity changes that occur with water temperature changes.
so its a trade off , pretty much.
I totally agree that testing is necessary to find optimum
system design , as system design will vary greatly between designers.
unless norms are established throughout the industry.
Many industrial pipe systems are designed to have laminar flow just so they can save power, but they still suffer the losses you mentioned.
I agree these will never go away.
1) temperature changes
2) viscosity changes
3) pipe resistance
and power requirements are mandated by these.
the most you can do is assist the flow by increasing fluid temperature or increasing pump pressure given that you are using water only.
but most have begun to use antifreeze as it has a low viscosity rating and a high heat rating , allowing the fluid to flow smoother through the pipe system.
and removing the need to drain the system in colder months.
note: I dont use antifreeze, I only use water.
I suppose I could get better results if I used the biodegradeable antifreeze available on the market.
I just dont like the idea of putting my well water in any jeopardy.
besides its not just my well water.